Cleanroom Documentation Systems Details

Cleanroom Documentation Systems Details

Description

CleanPrint 10®, Core2Write®, and Core2Print®

CleanPrint® 10 is the base material used in the custom design of the Core2Write® products.  It is also the base material used in the Core2Print® Cleanroom Printing System.  CleanPrint 10 is designed for ultraclean manufacturing environments and is void of any cellulose in its construction.  The synthetic substrate is manufactured using patented technologies to assure strength, very low particulate generation, non-shedding characteristics, the inability for ink smearing, chemical resistance,  and ability for lamination.  CleanPrint 10 substrate combines the strength and dimensional stability of polyolefin with the absorbency of silica to form a unique microporous matrix.

CleanPrint 10 is pliable, is resistant to abrasion, is resistant to chemicals, and is resistant to most ink smearing (no smearing when printing with the Core2Print).  Furthermore, it repels water, is tear-resistant, and is sterilization compatible.  CleanPrint 10 recycles as a plastic.

Core2Write® is a Patented Technology that revolutionizes the method whereby custom logbooks, one or two-part tear off tags, labels, and forms are used to document GMP operations and label or tag GMP containers or transfer cans/tanks/bottles in Grade A-D environments.  The product line starts with a custom evaluation of what logbooks, forms, tags, or labels are required.  Once determined, such documents and artwork are digitally designed into the product required, printed, and RFID and/or barcoding integrated.

All of the Core2Write products are printed on VAI’s CleanPrint® 10 synthetic plastic paper that is low in particulates and fibers.  CleanPrint 10 can be easily written on without smearing, while leaving the ink chemically resistant.  Furthermore, Core2Write products have the option of embedding RFID for traceability, organization, and finding items when lost or barcoding to put a unique number and barcode on each item.  Any of our Core2Write products can be laminated for further strengthening and fully customized to meet your requirements.  Writing on and locating pages is easily done due to the nature of the spiral bound notebooks and lay open technology; each section is marked with Stair Side Stepping for easy use and flipping through, and so missing pages can be ascertained.  All of VAI’s Core2Write products are available in the ABCD quadruple bag system for easy introduction into any critical area.

Available Core2Write items include, notebooks, logbooks, tear apart tags, labels, forms, pens, and sharpies.

Core2Print® was designed to provide the capability to print clean, low particulate, and sterile documents within an aseptic manufacturing environment.  Core2Print is a patent pending technology that revolutionizes the method for printing required sterile documentation within aseptic manufacturing environments (Grade A, B, C and D).  The Core2Print unit is constructed of 316L stainless steel for durability and Lexan windows for a clear view of the printer in operation.  HEPA filtration to the cabinet is a mandatory feature while positive pressure to the cabinet is equally filtered to the controlled environment.

The entire Core2Print unit is chemical resistant and can be completely disinfected with VAI’s sterile sanitizers, disinfectants, and sporicides.  Due to the many features of the Core2Print as a whole and the CP10 printer, the cleanroom stays clean throughout documentation efforts.  The CP10 is housed in stainless steel cabin with a HEPA filter that is continuously making the cleanroom cleaner while not allowing the contamination to exit.  The CP10 can even print wirelessly from the core to the exterior on synthetic paper, CleanPrint® 10, and chemical resistant ink.

Patents:

CleanPrint 10®, Core2Write®, and Core2Print®

CleanPrint® 10 is the base material used in the custom design of the Core2Write® products.  It is also the base material used in the Core2Print® Cleanroom Printing System.  CleanPrint 10 is designed for ultraclean manufacturing environments and is void of any cellulose in its construction.  The synthetic substrate is manufactured using patented technologies to assure strength, very low particulate generation, non-shedding characteristics, the inability for ink smearing, chemical resistance,  and ability for lamination.  CleanPrint 10 substrate combines the strength and dimensional stability of polyolefin with the absorbency of silica to form a unique microporous matrix.

CleanPrint 10 is pliable, is resistant to abrasion, is resistant to chemicals, and is resistant to most ink smearing (no smearing when printing with the Core2Print).  Furthermore, it repels water, is tear-resistant, and is sterilization compatible.  CleanPrint 10 recycles as a plastic.

Core2Write® is a Patented Technology that revolutionizes the method whereby custom logbooks, one or two-part tear off tags, labels, and forms are used to document GMP operations and label or tag GMP containers or transfer cans/tanks/bottles in Grade A-D environments.  The product line starts with a custom evaluation of what logbooks, forms, tags, or labels are required.  Once determined, such documents and artwork are digitally designed into the product required, printed, and RFID and/or barcoding integrated.

All of the Core2Write products are printed on VAI’s CleanPrint® 10 synthetic plastic paper that is low in particulates and fibers.  CleanPrint 10 can be easily written on without smearing, while leaving the ink chemically resistant.  Furthermore, Core2Write products have the option of embedding RFID for traceability, organization, and finding items when lost or barcoding to put a unique number and barcode on each item.  Any of our Core2Write products can be laminated for further strengthening and fully customized to meet your requirements.  Writing on and locating pages is easily done due to the nature of the spiral bound notebooks and lay open technology; each section is marked with Stair Side Stepping for easy use and flipping through, and so missing pages can be ascertained.  All of VAI’s Core2Write products are available in the ABCD quadruple bag system for easy introduction into any critical area.

Available Core2Write items include, notebooks, logbooks, tear apart tags, labels, forms, pens, and sharpies.

Core2Print® was designed to provide the capability to print clean, low particulate, and sterile documents within an aseptic manufacturing environment.  Core2Print is a patent pending technology that revolutionizes the method for printing required sterile documentation within aseptic manufacturing environments (Grade A, B, C and D).  The Core2Print unit is constructed of 316L stainless steel for durability and Lexan windows for a clear view of the printer in operation.  HEPA filtration to the cabinet is a mandatory feature while positive pressure to the cabinet is equally filtered to the controlled environment.

The entire Core2Print unit is chemical resistant and can be completely disinfected with VAI’s sterile sanitizers, disinfectants, and sporicides.  Due to the many features of the Core2Print as a whole and the CP10 printer, the cleanroom stays clean throughout documentation efforts.  The CP10 is housed in stainless steel cabin with a HEPA filter that is continuously making the cleanroom cleaner while not allowing the contamination to exit.  The CP10 can even print wirelessly from the core to the exterior on synthetic paper, CleanPrint® 10, and chemical resistant ink.

Patents: www.sterile.com/patents

Additional Information

  • Features and Benefits of CleanPrint 10
    • Packaged in reams that are quadruple bagged in VAI’s ABCD Cleanroom Introduction SystemTM
    • Easy tear bags
    • Available sterile gamma irradiated 10-6 SAL
    • Extremely durable, abrasion and tear resistant
    • Smear resistant, inks adhere and dry immediately
    • Chemical and water resistant
    • Pliable in extreme temperatures, -70 °C to 180 °C
    • Cellulose free
    • Excellent ability to write
    • Low ESD for reduced risk of electrostatic damage
    • Substrate recycles as a plastic
  • Product Uses of CleanPrint 10
    • Opposed to regular paper
    • Batch record retention
    • Recording data note taking
    • Equipment manuals
    • Work instructions or procedures
  • Quality and Manufaturing of Core2Write
    • Available in the ABCD Introduction SystemTM and quadruple bagged
    • Gamma Irradiated at a 10-6 SAL
    • Sterility tested according to current USP compendium
    • Completely traceable from start to finish
    • Completely validated for sterility and shelf life
    • Made with our cellulose free, synthetic writing substrate, CleanPrint 10
    • Can be fully or partially laminated
    • Rounded corners to eliminate bending
  • Features and Benefits of Core2Write
    • Printed on low shedding, cellulose free paper to not add additional particulates into the cleanroom
    • Customizable to your operation
    • SOP#, REV Date, page number and logbook number printed on every page
    • Available in thousands of colors and color schemes in order to distinguish between books
    • Labels have easy peel off, a non-shedding back, and have excellent adhesion
    • Tear-apart tags have easy tear perforations that will not shed
    • Logbooks have non-shedding plastic spiral binding and Stair Side Stepping numbering or coding for easy use
  • Quality and Manufacturing of Core2Print
    • Made of Epoxy Coated 316L Stainless Steel
    • Lexan windows for a full view of the CP10 printer
    • Buttons and lights are programmed for print status and warnings
    • HEPA filtered
    • Made for Grades A, B, C, and D
    • Electrical: 110 VAC, 50/60 Hz with 220-240 VAC available
  • Features and Benefits of Core2Print
    • Can be fully disinfected
    • Constructed of durable 316L Stainless Steel
    • Can print 12 inches per second, ~60 pages per minute
    • Digital quality process printing
    • High quality resolution, up to 1600 x 1600 dpi
    • Ink dries in 0.19 seconds
    • Prints in rich colors, readable small fonts, and sharp barcodes
    • Ink is a water based dye that is chemical resistant, permanent ink
    • Prints wirelessly
    • Prints onto VAI’s CleanPrint 10, synthetic paper
  • Technical Documents